Quality Control (QC) may be defined as a system that is used to maintain a desired level of quality in a product or service. It is a systematic control of various factors that affect the quality of the product. It depends on materials, tools, machines, type of labor, working conditions etc. QC is a broad term, it involves inspection at particular stage but mere inspection does not mean QC. As opposed to inspection, in quality control activity emphasis is placed on the quality future production. Quality control aims at prevention of defects at the source, relies on effective feedback system and corrective action procedure. Quality control uses inspection as a valuable tool.
According to Juran “Quality control is the regulatory process through which we measure actual quality performance, compare it with standards, and act on the difference”. Another definition of quality control is from ANSI/ASQC standard (1978) quality control is defined as “The operational techniques and the activities which sustain a quality of product or service that will satisfy given needs; also the use of such techniques and activities”.
Alford and Beatty define QC as “In the broad sense, quality control is the mechanism by which products are made to measure up to specifications determined from customers, demands and transformed into sales engineering and manufacturing requirements, it is concerned with making things right rather than discovering and rejecting those made wrong”.
Types of Quality Control
QC is not a function of any single department or a person. It is the primary responsibility of any supervisor to turn out work of acceptable quality. Quality control can be divided into three main sub-areas, those are:
Steps in Quality Control
Following are the steps in quality control process:
Objectives of Quality Control
Following are the objectives of quality control:
The broad areas of application of quality control are incoming material control, process control and product control.
Benefits of Quality Control
Seven Tools for Quality Control
To make rational decisions using data obtained on the product, or process, or from the consumer, organizations use certain graphical tools. These methods help us learn about the characteristics of a process, its operating state of affairs and the kind of output we may expect from it. Graphical methods are easy to understand and provide comprehensive information; they are a viable tool for the analysis of product and process data. These tools are effect on quality improvement. The seven quality control tools are:
A Pareto chart of reasons for poor quality. Poor design will be the major reason, as indicated by 64%. Thus, this is the problem that the manufacturing unit should address first.
The table is a check sheet for an organization’s computer related problems.
The plots advertising expenditure against company sales and indicates a strong positive relationship between the two variables. As the level of advertising expenditure increases sales tend to increase.
Often the mean of the data is indicated on the histogram. A bar chart is a series of bare representing the frequency of occurrence of data characteristics, the bar height indicates the number of times a particular quality characteristic was observed.
Characteristics such as sample average, sample range and sample proportion of non-conforming units are plotted. The centre line on a control chart represents the average value of characteristics being plotted. Two limits know as the upper control limit (UCL) and lower control limit (LCL) are also shown on control charts. These limits are constructed so that if the process is operating under a stable system of chance causes, the problem of an observation falling outside these limits is quite small. The following figure shows a generalized representation of a control chart.
Control chart shows the performance of a process from two points of view. First, they show a snapshot of the process at the moment the data are collected.
Second, they show the process trend as time progresses. Process trends are important because they help in identifying the out-of-control status if it actually exists. Also, they help to detect variations outside the normal operational limits, and to identify the cause of variations. Fig. shows a generalized representation of a control chart.
Causes of Variation in Quality
The variation in the quality of product in any manufacturing process is broadly classified as:
Variation due to these causes can be controlled before the defective items are produced. Any one assignable cause can result in a large amount of variation in process. If the assignable causes are present, the system will not follow a stable statistical distribution. When the actual variation exceeds the control limits, it is a signal that assignable causes extend the process and process should be investigated.
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